The
Basics
Steel
is a combination of iron and carbon. In its softened
state, the base is a matrix composed of simple iron
molecules (ferrite), in which are suspended molecules
of iron carbide (cementite). When steel is heated to
prescribed temperatures, then cooled at a specific
rate, it undergoes physical internal changes which
manifest themselves in the form of various micro-structures
such as pearlite, bainite, and martensite. These micro-structures
(and others) provide a wide range of mechanical properties,
making steel an extremely versatile metal.
Alloying elements are added to effect changes in
the properties of steels. The basis of this article
is to cover some of the different alloying elements
added to the basic system of iron and carbon, and
what they do to change the properties or effectiveness
of steel.
Carbon
As I've
already stated, the presence of carbon in iron is necessary
to make steel. Carbon is essential to the formation
of cementite (as well as other carbides), and to the
formation of pearlite, spheroidite, bainite, and iron-carbon
martensite, with martensite being the hardest of the
micro-structures, and the structure sought after by
knifemakers. The hardness of steel (or more accurately,
the hardenability) is increased by the addition of
more carbon, up to about 0.65 percent. Wear resistance
can be increased in amounts up to about 1.5 percent.
Beyond this amount, increases of carbon reduce toughness
and increase brittleness. The steels of interest to
knifemakers generally contain between 0.5 and 1.5 percent
carbon. They are described as follows:
- Low Carbon: Under 0.4 percent
- Medium Carbon: 0.4 - 0.6 percent
- High Carbon: 0.7 - 1.5 percent
Carbon is the single most important alloying element in steel.
Manganese
Manganese
slightly increases the strength of ferrite, and
also increases the hardness penetration of steel
in the quench by decreasing the critical quenching
speed. This also makes the steel more stable in
the quench. Steels with manganese can be quenched
in oil rather than water, and therefore are less
susceptible to cracking because of a reduction
in the shock of quenching. Manganese is present
in most commercially made steels.
Chromium
As
with manganese, chromium has a tendency to increase
hardness penetration. This element has many interesting
effects on steel. When 5 percent chromium or more
is used in conjunction with manganese, the critical
quenching speed is reduced to the point that the
steel becomes air hardening. Chromium can also
increase the toughness of steel, as well as the
wear resistance. Probably one of the most well
known effects of chromium on steel is the tendency
to resist staining and corrosion. Steels with 14
percent or more chromium are referred to as stainless
steels. A more accurate term would be stain resistant.
Stainless tool steels will in fact darken and rust,
just not as readily as the non-stainless varieties.
Steels with chromium also have higher critical
temperatures in heat treatment.
Silicon
Silicon
is used as a deoxidizer in the manufacture of steel.
It slightly increases the strength of ferrite,
and when used in conjunction with other alloys
can help increase the toughness and hardness penetration
of steel.
Nickel
Nickel
increases the strength of ferrite, therefore increasing
the strength of the steel. It is used in low alloy
steels to increase toughness and hardenability.
Nickel also tends to help reduce distortion and
cracking during the quenching phase of heat treatment.
Molybdenum
Molybdenum
increases the hardness penetration of steel, slows
the critical quenching speed, and increases high
temperature tensile strength.
Vanadium
Vanadium
helps control grain growth during heat treatment.
By inhibiting grain growth it helps increase the
toughness and strength of the steel.
Tungsten
Used
in small amounts, tungsten combines with the free
carbides in steel during heat treatment, to produce
high wear resistance with little or no loss of
toughness. High amounts combined with chromium
gives steel a property known as red hardness. This
means that the steel will not lose its working
hardness at high temperatures. An example of this
would be tools designed to cut hard materials at
high speeds, where the friction between the tool
and the material would generate high temperatures.
Copper
The
addition of copper in amounts of 0.2 to 0.5 percent
primarily improves steels resistance to atmospheric
corrosion. It should be noted that with respect
to knife steels, copper has a detrimental effect
to surface quality and to hot-working behavior
due to migration into the grain boundaries of the
steel.
Niobium
In
low carbon alloy steels Niobium lowers the transition
temperature and aids in a fine grain structure.
Niobium retards tempering and can decrease the
hardenability of steel because it forms very stable
carbides. This can mean a reduction in the amount
of carbon desolved into the austenite during heat
treating.
Boron
Boron
can significantly increase the hardenability of
steel without loss of ductility. Its effectiveness
is most noticeable at lower carbon levels. The
addition of boron is usually in very small amounts
ranging from 0.0005 to 0.003 percent.
Titanium
This
element when used in conjunction with Boron, increases
the effectiveness of the Boron in the hardenability
of steel.